MAGNABEND CENTRELESS HINGE

Kutsatira zopempha zambiri tsopano ndikuwonjezera zojambula za Magnabend Centerless hinges patsamba lino.

Chonde dziwani kuti mahinjiwa ndi ovuta kupanga makina amodzi..
Magawo akulu a hinge amafunikira kuponyedwa kolondola (mwachitsanzo ndi njira yogulitsira) kapena kukonza ndi njira za NC.
Ochita masewera olimbitsa thupi sayenera kuyesa kupanga hinge iyi.
Komabe opanga angapeze zojambulazi kukhala zothandiza kwambiri.
(Kuti mupangire hinji yosavuta kupanga HEMI-HINGE yopangidwa posachedwa ndiyofunikira. Onani kufotokozera kwathunthu ndi zojambula apa).

Magnabend CENTRELESS COMPOUND HINGE adapangidwa ndi a Geoff Fenton ndipo anali ndi zovomerezeka m'maiko ambiri.(Mapatent atha tsopano).

Mapangidwe a hinges awa amalola makina a Magnabend kukhala otseguka kwathunthu.
Mtengo wopindika umazungulira mozungulira, nthawi zambiri pamwamba pa malo ogwirira ntchito pamakina, ndipo mtengowo umatha kuyendayenda mozungulira madigiri 180.

Muzojambula ndi zithunzi pansipa pali msonkhano umodzi wokha wa hinge.Komabe, kuti titanthauzire ma hinge axis osachepera ma hinge 2 amayenera kukhazikitsidwa.

Hinge Assembly ndi Chizindikiritso cha Zigawo (kupindika mtengo pa madigiri 180):

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Hinge yokhala ndi Bend Beam pafupifupi ma degree 90:

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Mounted Hinge Assembly -3DModels:
Chithunzi chili m'munsichi chikuchokera ku 3-D chitsanzo cha hinge.

Mwa kuwonekera zotsatirazi "SITEPI" wapamwamba: Wokwera Hinge Model.step mudzatha kuona 3D chitsanzo.
(Mapulogalamu otsatirawa adzatsegula .mafayilo a sitepe: AutoCAD, Solidworks, Fusion360, IronCAD kapena mu "wowonera" pa mapulogalamu amenewo).

Ndi mtundu wa 3D wotsegulidwa mutha kuyang'ana magawo kuchokera mbali iliyonse, makulitsidwe kuti muwone zambiri, kapena kupanga magawo ena kuzimiririka kuti athe kuwona mbali zina bwino.Mutha kupanganso miyeso pagawo lililonse.

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Miyeso yokweza Hinge Assembly:

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Hinge Assembly:
Dinani pachithunzichi kuti muwone mukulitsidwa.Dinani apa kuti mupeze fayilo ya pdf: Hinge Assembly.PDF

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Zojambula Zatsatanetsatane:
Mafayilo achitsanzo a 3D (mafayilo a STEP) omwe ali pansipa angagwiritsidwe ntchito kusindikiza kwa 3D kapena pa Computer Aided Manufacturing (CAM).
1. Hinge Plate:
Dinani pachithunzichi kuti muwone mukulitsidwa.Dinani apa kuti mupeze fayilo ya pdf: Hinge Plate.PDF.Chitsanzo cha 3D: Hinge Plate.step

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2. Mpanda Wokwera:
Dinani pachithunzichi kuti mukulitse.Dinani apa kuti mupeze fayilo ya pdf: Mounting_Block-welded.PDF, 3D Model: MountingBlock.step

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Zida za Mounting Block ndi AISI-1045.Chitsulo cha carbon chokwerachi chimasankhidwa chifukwa champhamvu zake komanso kukana kugwedezeka mozungulira dzenje la hinge.
Chonde dziwani kuti chipika chokwera cha hingechi chapangidwa kuti chikhazikike powotcherera ku thupi la maginito potsatira kuyanika komaliza.
Onaninso ndondomeko ya ulusi wosaya mkati mwa dzenje la pini ya hinge.Ulusi uwu umapereka njira yopangira wick-in Loctite yomwe imagwiritsidwa ntchito panthawi ya hinge.(Mapini a hinge amakhala ndi chizolowezi chogwira ntchito pokhapokha atatsekeredwa bwino).

3. Gulu Lotchinga:
Dinani pachithunzichi kuti muwone mukulitsidwa.Dinani apa kuti mupeze fayilo ya pdf: Sector Block.PDF, 3D Cad file: SectorBlock.step

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4. Hinge Pin:
Pini yowumitsidwa ndi pansi yolondola yachitsulo.

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ZOLIMBIKITSA PA HINGES

Pazojambula ndi mitundu yomwe ili pamwamba pa mahinji amamangirira ku Bend Beam (kudzera pa zomangira mu Sector Block) koma chomata pa Magnet Body chimadalira kutsekera NDI kuwotcherera.

Cholumikizira cha hinge chingakhale chosavuta kupanga ndikuyika ngati kuwotcherera sikunali kofunikira.

Pakukula kwa hinge tidapeza kuti sitingathe kukangana kokwanira ndi mabawuti okha kuti titsimikizire kuti chipikacho sichingasunthike pamene katundu wamtundu wapamwamba atayikidwa.
Zindikirani: Zingwe za ma boltwo sizimalepheretsa kutsetsereka kwa Mounting Block chifukwa ma bolts ali m'mabowo okulirapo.Kuchotsa m'mabowo ndikofunikira kuti apereke kusintha ndi zolakwika zazing'ono m'malo.
Komabe tidapereka mahinji okhala ndi bolts pamakina angapo apadera a Magnabend omwe adapangidwira mizere yopangira.
Pamakina amenewo, mahinji ake anali ocheperako ndipo amafotokozedwa bwino, motero mahinji okhala ndi bolts amagwira ntchito bwino.

Pachithunzi chomwe chili pansi pa Mounting Block (mtundu wa buluu) wapangidwa kuti uvomereze mabawuti anayi a M8 (osati ma bolt awiri a M8 kuphatikiza kuwotcherera).

Awa anali mapangidwe omwe amagwiritsidwa ntchito pamakina opanga ma Magnabend.
(Tinapanga pafupifupi 400 mwa makina apaderawo autali wosiyanasiyana makamaka m’zaka za m’ma 1990).

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Chonde dziwani kuti mabawuti awiri apamwamba a M8 amalowera kutsogolo kwa thupi la maginito lomwe ndi 7.5mm wokhuthala mdera lomwe lili pansi pa thumba la hinge.
Chifukwa chake zomangira izi zisapitirire 16mm kutalika (9mm mu chipika chokwera ndi 7mm mu thupi la maginito).
Ngati zomangirazo zikadakhala zotalikirapo ndiye kuti zikadasokoneza koyilo ya Magnabend ndipo zikadakhala zazifupi ndiye kuti sipangakhale utali wokwanira wa ulusi, kutanthauza kuti ulusiwo ukhoza kuvula pamene zomangirazo zidawongoleredwa kuti zitheke (39 Nm).

Malo Oyikira Maboti a M10:
Tidayesa pomwe mabowo okwera adakulitsidwa kuti avomereze mabawuti a M10.Ma bolts akuluwa amatha kuwongoleredwa mpaka kupsinjika kwambiri (77 Nm) ndipo izi, kuphatikiza kugwiritsa ntchito Loctite #680 pansi pa chipika chokwera, zidapangitsa kuti pakhale mikangano yochulukirapo kuti muteteze kutsetsereka kwa chipika chokwera pamakina wamba a Magnabend (ovotera kuti apindike. mpaka 1.6mm chitsulo).

Komabe kamangidwe kameneka kakufunika kukonzedwanso komanso kuyesedwa kwambiri.

Chithunzi chili m'munsichi chikuwonetsa hinge yomwe imayikidwa pa maginito thupi ndi 3 x M10 mabawuti:

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Ngati wopanga angafune zambiri za hinge yomangidwa ndi bawuti, chonde nditumizireni.


Nthawi yotumiza: Oct-12-2022