Magnabend Centerless Hinge

MAGNABEND CENTRELESS HINGE
Kutsatira zopempha zambiri tsopano ndikuwonjezera zojambula za Magnabend Centerless hinges patsamba lino.

Chonde dziwani kuti mahinjiwa ndi ovuta kupanga makina amodzi..
Magawo akulu a hinge amafunikira kuponyedwa kolondola (mwachitsanzo ndi njira yogulitsira) kapena kukonza ndi njira za NC.
Okonda kuchita masewera sayenera kuyesa kupanga hinge iyi.
Komabe opanga angapeze zojambulazi kukhala zothandiza kwambiri.

(Njira ina ya hinji yomwe sivuta kupanga, ndi PANTOGRAPH STYLE. Onani gawo ili ndi kanemayu).

Magnabend CENTRELESS COMPOUND HINGE adapangidwa ndi a Geoff Fenton ndipo anali ndi chilolezo m'maiko ambiri.(Mapatent atha tsopano).

Mapangidwe a hinges awa amalola makina a Magnabend kukhala otseguka kwathunthu.
Mtengo wopindika umazungulira mozungulira, nthawi zambiri pamwamba pa malo ogwirira ntchito pamakina, ndipo mtengowo ukhoza kuyendayenda mozungulira madigiri 180.

Pazojambula ndi zithunzi pansipa pali gulu limodzi lokha la hinge.Komabe, kuti titanthauze ma hinge axis osachepera ma hinge a 2 amayenera kukhazikitsidwa.
Chizindikiritso cha Hinge Assembly ndi Parts (kupindika mtengo pa madigiri 180):

Hinge Parts Identification

Hinge yokhala ndi Bend Beam pafupifupi ma degree 90:

Hinge-at-90-degrees

Mounted Hinge Assembly -3DModels:
Chithunzi chili m'munsichi chikuchokera ku 3-D chitsanzo cha hinge.

Mwa kuwonekera zotsatirazi "SITEPI" wapamwamba: Wokwera Hinge Model.step mudzatha kuona 3D chitsanzo.
(Mapulogalamu otsatirawa adzatsegula .mafayilo a sitepe: AutoCAD, Solidworks, Fusion360, IronCAD kapena mu "wowonera" pa mapulogalamu amenewo).

Ndi mtundu wa 3D wotsegulidwa mutha kuyang'ana magawo kuchokera ku ngodya iliyonse, makulitsidwe kuti muwone zambiri, kapena kupanga magawo ena kuzimiririka kuti muthe kuwona mbali zina bwino lomwe.Mutha kupanganso miyeso pagawo lililonse.

Mounted Hinge -welded Mounted-Hinge-Assembly

Miyeso yokweza Hinge Assembly:

about

Hinge Assembly:
Dinani pachithunzichi kuti muwone mukulitsidwa.Dinani apa kuti mupeze fayilo ya pdf: Hinge Assembly.PDF

Hinge-Assembly

Zojambula Zatsatanetsatane:
Mafayilo achitsanzo a 3D (mafayilo a STEP) omwe ali pansipa angagwiritsidwe ntchito kusindikiza kwa 3D kapena pa Computer Aided Manufacturing (CAM).
1. Hinge Plate:
Dinani pachithunzichi kuti muwone mukulitsidwa.Dinani apa kuti mupeze fayilo ya pdf: Hinge Plate.PDF.Chitsanzo cha 3D: Hinge Plate.step

Hinge-Plate2-Drawing2

2. Mpanda Wokwera:
Dinani pachithunzichi kuti mukulitse.Dinani apa kuti mupeze fayilo ya pdf: Mounting_Block-welded.PDF, 3D Model: MountingBlock.step

Mounting-Block---Welded-

Zida za Mounting Block ndi AISI-1045.Chitsulo cha kaboni chokwera ichi chimasankhidwa chifukwa champhamvu zake komanso kukana kugwedezeka mozungulira dzenje la hinge.
Chonde dziwani kuti chipika chokwera cha hingechi chidapangidwa kuti chikhazikike powotcherera ku thupi la maginito potsatira kuyanika komaliza.
Onaninso ndondomeko ya ulusi wosaya mkati mwa dzenje la pini ya hinge.Ulusi uwu umapereka njira yopangira wick-in Loctite yomwe imagwiritsidwa ntchito pakuphatikiza ma hinge.(Mapini a hinge amakhala ndi chizolowezi chogwira ntchito pokhapokha atatsekeredwa bwino).

3. Gulu Lotchinga:
Dinani pachithunzichi kuti muwone mukulitsidwa.Dinani apa kuti mupeze fayilo ya pdf: Sector Block.PDF, 3D Cad file: SectorBlock.step

Sector-Block-Drawing-v12_Page_1

4. Hinge Pin:
Pini yowumitsidwa ndi pansi yolondola yachitsulo.

Hinge-Dowel-Pin

M'mimba mwake 12.0 mm
Utali: 100mm

ZOPHUNZITSIDWA PA HINGES

Pazojambula ndi mitundu yomwe ili pamwamba pa mahinji amamangirira ku Bend Beam (kudzera pa zomangira mu Sector Block) koma chomata pa Magnet Body chimadalira kutsekera NDI kuwotcherera.

Cholumikizira cha hinge chingakhale chosavuta kupanga ndikuyika ngati kuwotcherera sikunali kofunikira.

Pakukula kwa hinge tidapeza kuti sitingathe kukangana kokwanira ndi mabawuti okha kuti titsimikizire kuti chipikacho sichingasunthike pamene katundu wamtundu wapamwamba atayikidwa.
Zindikirani: Zingwe za ma boltwo sizimalepheretsa kutsetsereka kwa Mounting Block chifukwa ma bolts ali m'mabowo okulirapo.Kuchotsa m'mabowo ndikofunikira kuti apereke kusintha ndi zolakwika zazing'ono m'malo.
Komabe tidapereka mahinji okhala ndi bolts pamakina angapo apadera a Magnabend omwe adapangidwira mizere yopangira.
Pamakina amenewo katundu wa hinge anali wocheperako ndipo amafotokozedwa bwino motero mahinji omangidwa ndi bolts amagwira ntchito bwino.

Pachithunzi chomwe chili pansipa Chotchinga Chokwera (mtundu wabuluu) chapangidwa kuti chivomereze mabawuti anayi a M8 (osati ma bolt awiri a M8 kuphatikiza kuwotcherera).

Awa anali mapangidwe omwe amagwiritsidwa ntchito pamakina opanga ma Magnabend.
(Tinapanga pafupifupi 400 mwa makina apaderawo autali wosiyanasiyana makamaka m’zaka za m’ma 1990).

Mounted-Hinge---M8-style-v1

Chonde dziwani kuti mabawuti awiri apamwamba a M8 amalowera kutsogolo kwa thupi la maginito lomwe ndi lokhuthala 7.5mm mdera lomwe lili pansi pa thumba la hinge.
Choncho zomangira izi siziyenera kupitirira 16mm kutalika (9mm mu chipika chokwera ndi 7mm mu thupi la maginito).
Ngati zomangirazo zikadakhala zotalikirapo ndiye kuti zikadasokoneza koyilo ya Magnabend ndipo zikadakhala zazifupi ndiye kuti sipangakhale utali wokwanira wa ulusi, kutanthauza kuti ulusiwo ukhoza kuvula pamene zomangirazo zidawonjezedwa kuti zitheke (39 Nm).

Malo Oyikira Maboti a M10:
Tidayesa pomwe mabowo okwera adakulitsidwa kuti avomereze mabawuti a M10.Ma bolts akuluwa amatha kuwongoleredwa mpaka kupsinjika kwambiri (77 Nm) ndipo izi, kuphatikiza kugwiritsa ntchito Loctite #680 pansi pa chipika chokwera, zidapangitsa kuti pakhale mikangano yochulukirapo kuti muteteze kutsetsereka kwa chipika chokwera pamakina okhazikika a Magnabend (ovotera kuti apindike). mpaka 1.6mm chitsulo).

Komabe kamangidwe kameneka kakufunika kukonzedwanso komanso kuyesedwa kwambiri.

Chithunzi chili m'munsichi chikuwonetsa hinji yomwe imayikidwa ku thupi la maginito yokhala ndi mabawuti a 3 x M10:

Mounted-Hinge--welded

Ngati wopanga angafune zambiri za hinge yomangidwa ndi bawuti, chonde nditumizireni.